|
| Place of Origin: | China |
| Brand Name: | Bai Zhuang |
| Certification: | RoHS,Reach |
| Model Number: | BZ-3328-6 |
BZ-3328-6 potting compound is a weather-resistant transparent polyurethane material specifically engineered for LED point light sources, linear LED lights, and outdoor LED lighting. This product demonstrates exceptional flowability during application, with a viscosity of only 300-500 mPa·s at 25°C. It ensures thorough penetration and complete encapsulation of all electronic components, providing superior protection. The compound can be cured at room temperature or accelerated by heating. Upon curing, it forms a resilient protective layer with a tensile strength of approximately 65A, exhibiting strong adhesion to common plastics and metals. It also offers excellent resistance to yellowing and waterproof performance, achieving IP67 or IP68 ratings.
|
Parameters |
Hardener BZ-3328-6 A |
Resin BZ-3328-6 B |
|
|
Before curing |
Appearance |
Clear liquid |
Clear liquid |
|
Viscosity(mPa·s.25℃) |
1200±500 |
200±100 |
|
|
Initial mixed viscosity(mPa·s.25℃) |
400±200 |
||
|
Density(g/cm³.25℃) |
1.09±0.05 |
0.98±0.05 |
|
|
Mixing&Curing
|
Mix ratio(by weight) |
A:B=1:1 |
|
|
Pot life 130±30g(min.25℃) |
15-30min |
||
|
Curing condition |
Room temperature curing |
||
|
Surface drying time 30g(H.25℃) |
3±1 |
||
|
Curing time 30g(H.25℃) |
5±1 |
||
|
Curing time 30g(Heated) |
60℃ heated ≤1H |
||
|
After curing
|
Hardness (Shore A) |
58±10 |
|
|
Temperature resistance(℃) |
-40~85℃ |
||
|
Water absorption(24H) |
≤1.0% |
||
|
Surface resistivity (Ω/sq) |
≥1.0×1012 |
||
|
Volume resistivity (Ω.cm) |
≥1.0×1012 |
||
|
Tensile strength(MPa) |
≤3 |
||
|
Elongation at break(%) |
≥80% |
||
|
Dielectric constant(at 50Hz) |
≥8 |
||
|
Breakdown voltage(kV/mm)
|
≥14 |
||
Pre-potting Preparation: Calibrate scales, prepare potting tools, cleaning tools, check machine settings, check vacuum pump force, etc.
Product Pre-treatment: Place product on a level surface or fixture. Remove dust, clean, degrease, and dry if necessary.
Accurate Proportioning: Manual operation requires precise mixing according to the specified ratio and recording. Machine potting requires calibrated ratios and first-article confirmation is recommended.
Mixing & Stirring: Manual operation requires thorough stirring or using electric stirrers to ensure homogeneous mixing. Machine potting requires sufficient stirring speed, adjust as needed.
Uniform Potting: Manual operation should be done in small, multiple batches to ensure uniformity. Machine potting should follow the programmed path for quantitative dispensing.
Inspection or Secondary Potting: After potting, visually inspect as needed. Perform touch-up, bubble removal, or secondary potting if required.
Curing: Allow the potted and inspected products to cure at room temperature or with heat assistance (recommended 60°C if needed), according to product and process requirements.
Final Product Confirmation: Perform visual inspection and performance testing as required by the customer.
Hardener: Typically 5KG/ 10KG / 20KG/ 200KG metal or plastic drums.
Resin: Typically 5KG/ 10KG / 20KG / 200KG metal or plastic drums.
Store and transport as a general chemical product.
Store sealed, protected from light at room temperature. Shelf life varies from 6 to 12 months depending on packaging; please refer to the expiry date on the shipping package.
When temperature drops to 15°C or lower, the hardener or resin should be stored in a warm place or heated before use for potting. Specific heating recommendations depend on the temperature drop; please communicate and consult with us.
Q1: Can this potting compound be used for outdoor electronic applications?
A2: Yes, the weather-resistant properties of this transparent polyurethane potting compound make it suitable for outdoor use, providing protection against UV rays, rain, and temperature fluctuations.
Q2: What are the main features of the Weather-Resistant Transparent Polyurethane Potting Compounds?
A1: This potting compound offers excellent weather resistance, high transparency, strong adhesion, and durability, making it ideal for protecting electronic components from moisture, dust, and environmental damage.
Q3: What types of electronics are compatible with this potting compound?
A5: It is compatible with a wide range of electronic components, including circuit boards, sensors, connectors, and LED assemblies, especially those requiring clear encapsulation and protection from harsh environmental conditions.
Q4: Is the compound easy to apply and cure?
A3: Yes, the potting compound has good flow characteristics for easy application and typically cures at room temperature, forming a tough and flexible protective layer.
Q5: Does the transparent nature of the compound affect its protective qualities?
A4: No, the transparency of the polyurethane potting compound does not compromise its protective features; it still provides excellent insulation and environmental protection while allowing visual inspection of the encapsulated components.
